Biochar for Energy Plantations

The low productivity of wood from energy plantations is one of the obstacles to the development of energy plantations. Although energy plantation plants such as calliandra can grow on marginal or critical lands, the quality of the soil affects the productivity of the wood produced. This makes it important to improve the quality of the soil of these energy plantations so that they can produce optimal plant productivity. Biochar can be an effective solution for this. Biomass waste that pollutes the environment can be used for biochar production or wood products from these energy plantations can be partly used for biochar production.

Biochar and energy plantations are two positive things for climate solutions. Energy plantations for the production of carbon neutral biomass fuels such as wood pellets, while biochar is to improve soil quality, save fertilizer use and so on and as carbon sequestration / carbon sinks that are carbon negative. The biochar solution for energy plantations will maximize CO2 reduction and sustainability efforts. The vastness of energy plantations is because they are pursuing the target of producing biomass fuel quantities which are comparable to land use and also comparable to the use of biochar. This is so that industrial-scale biochar production is needed to support this, read more details here. The more damaged the land or critical lands are, the greater the need for biochar. And the production of large-capacity biochar has the opportunity to get carbon credit or BCR (Biochar Carbon Removal) credit which can be a driving force for the growth of biochar industries.

Cogeneration in Palm Oil Mills with Pyrolysis, Initial Steps in Biochar Production and Implementation

The analogy is like cofiring carried out in coal-fired power plants by mixing biomass fuels with a certain ratio as an effort to decarbonize the energy sector in power plants. While in palm oil mills, cogeneration with pyrolysis is an innovative initial step to enter the carbon negative era with the application of biochar, the main product of pyrolysis. And because all palm oil mills use biomass fuel for their mill operations, they are already based on carbon neutral fuel, unlike coal-fired power plants which are based on carbon positive fuels because they come from fossils.

Unlike cofiring which mixes coal and biomass fuels with a certain ratio and then burns them together in a furnace such as pulverized combustion, cogeneration is done by producing energy separately but the energy output is for the same use or especially the same boiler. This is done because the types of fuels may be different, such as solid fuels with liquid fuels or the technology for producing the energy is different. With this cogeneration, it means that not all energy is produced from one energy source or energy from cogeneration is a secondary energy source to meet total energy needs, and in the case of cogeneration in this palm oil mill, energy from combustion is still the primary energy.

Then why not just do full pyrolysis? It is easier, gradually for palm oil mills to adopt pyrolysis technology and its characteristics. Because (slow) pyrolysis aims to maximize solid / biochar, the by-products in the form of excess energy (syngas and biooil) as a source of boiler fuel, the calorific value is not as much as combustion which is indeed intended to maximize heat. Only about 1/3 of the excess energy contributes (cogeneration) as boiler fuel. In other words, if full pyrolysis is carried out directly, the amount of biomass as raw material for pyrolysis becomes 3 times greater or the pyrolysis unit becomes very large so that all palm oil mill biomass waste is used, and the mill cannot sell its palm kernel shells.

What are the benefits obtained by palm oil mills if they carry out cogeneration with pyrolysis for biochar production? Among the biochar products, it can save fertilizer use in oil palm plantations, overcome the problem of empty oil palm bunches (EFB) so that palm oil mills can achieve zero waste, palm kernel shells (PKS) that have been used for boiler fuel can be sold to increase income, the productivity of fresh fruit bunches (FFB) of palm oil increases, the application of biochar in palm oil plantations is also a climate solution (carbon sequestration / carbon sink) so that it can get carbon credit compensation and with good waste management, even zero waste and the application of biochar in palm oil plantations, palm oil companies will get a good image in terms of the environment and sustainability.  

Urgency of Biochar Production Industrial Capacity

The provision or application of biochar to agricultural land follows the 4Rs rule, namely the right source (appropriate biochar raw material), right place (appropriate application area), right rate (appropriate dosage) and right timing (appropriate time). The physical and chemical properties of biochar differ depending on the raw material and production process. By following the 4R rules, biochar performance can be maximized. The effect of biochar on plants will be clearly visible (significant) when the 4R rules are met. With a dose / rate reaching 20 tons / ha (depending on the influencing condition factors), the need for biochar is also large. This is why biochar products are rarely sold online, namely because of the large volume.

Unlike soil amendments such as compost, the effects of biochar can be felt for quite a long time or for several types of agricultural crops, namely not only in one planting season, but repeatedly. This also makes the provision or application of biochar not as frequent as compost. And in the end, of course, the economic aspect is a determining parameter whether biochar makes agricultural businesses more profitable or not. The price of biochar on the market is an important concern for users or farmers.

The lack of biochar production in Indonesia is currently a barrier to biochar application in large agricultural lands, even when farmers' awareness of biochar is also increasing. This is the driving force for the importance of adequate biochar production, especially industrial capacity. Only with adequate biochar production can biochar application in agricultural lands or degraded lands be carried out optimally. The urgency of industrial capacity biochar production is even greater, especially when the biochar production also gets carbon credit, of course this will be even more interesting. 

Biochar and Food & Energy Security

As the population increases, so does the need for food and energy. This is why food and energy production must also be increased. Increasing food production is closely related to the quality and quantity of land. However, although the quantity of land is very large, its quality tends to decline so that plant productivity automatically also decreases. The decline in land quality or land damage occurs on very large areas of land up to millions of hectares. With the area of ​​sub-optimal and degraded lands reaching hundreds of millions of hectares consisting of 122.1 million hectares of dry land; 8 million hectares of post-mining land; 24.3 million hectares of critical land; a total of around 154.4 million ha, it can be said that the potential loss of food products also reaches millions of tons. Meanwhile, damaged land will be further damaged if no repair efforts are made. Efforts to upgrade or improve the quality of this land should be an important priority in efforts to achieve food and energy security.

Biochar application is a solution for improving these lands. Raw materials for biochar production are also very abundant, including dry palm oil EFB of around 30 million tons/year, bagasse of 2 million tons/year, corn cobs of 5 million tons/year, cassava stalks of 3 million tons/year, waste wood of 50 million tons/year, rice husks of 15 million tons/year, cocoa shells and so on. With the application of biochar, agricultural productivity can increase by an average of 20% or even up to 100%. If applied on a macro or national scale, say with a 20% increase in production, for example, rice production will increase to 36 million tons/year from the previous 30 million tons/year, corn will increase to 18 million tons/year from the previous 15 million tons/year, crude palm oil or CPO to 60 million tons/year from the previous 50 million tons/year. This will save land use so that the opening of forest land for food crops and (bio)energy such as food estates may not be necessary or at least slow it down. But why until now has biochar not received attention and been used as a solution?

In addition, biochar production with pyrolysis will also produce a number of by-products that can be used for energy applications or others, as in the diagram above. Many agro-industries require drying in their production processes, so this is an additional advantage of using pyrolysis technology for biochar production. While from the environmental aspect, biochar is also a carbon sequestration so that it is a climate solution and can get carbon credit. Likewise in waste management, because the raw material for biochar is biomass waste from agriculture, plantations and forestry, even from organic waste, the pyrolysis and biochar business is also a solution to this problem.   

Optimizing Pyrolysis and Biochar in the Palm Oil Industry

Indonesia's CPO production currently reaches around 50 million tons per year with a land area of ​​around 17.3 million hectares. This means that the average CPO production per hectare is only 2.9 tons or per million hectares produces 2.9 million tons. If biochar is used and there is a 20% increase, it means there is an increase of 10 million tons of CPO per year and this is equivalent to saving around 3.5 million hectares of land, or the use of biochar will slow down forest clearing (deforestation) for palm oil plantations.

The average speed of Indonesian palm oil plantation area is 6.5% per year or equivalent to about 1 million hectares per year for the last 5 years, while the increase in palm oil fruit production or FFB (fresh fruit bunches) is only 11% on average. Even the largest expansion of palm oil land occurred in 2017, which increased by 2.8 million hectares. By opening 1 million hectares of forest, national CPO production only increased by 11%, while without the need to open forests, namely with the application of biochar, there could be a 20% increase in productivity. And the 20% increase in FFB yield (fresh fruit bunches) using biochar is a low estimate.

With the number of palm oil mills in Indonesia reaching more than 1000 units and tens of millions of tons of biomass waste, especially empty palm fruit bunches (EFB), the volume of biochar production produced is certainly very large. In addition, pyrolysis technology can replace combustion technology which is generally used in palm oil mills to produce steam for electricity production and sterilization of fresh fruit bunches (FFB) in CPO production. With pyrolysis raw materials using palm oil tankos and being able to replace palm kernel shells, 100% of palm kernel shells (PKS) can be sold or exported. The sale of palm kernel shells or PKS (palm kernel shells) will certainly provide additional attractive benefits for the palm oil company. Palm kernel shells or PKS are the main competitors of wood pellets in the global biomass market.

In addition, the use of biochar also saves fertilizer use and the highest operational cost on oil palm plantations is fertilizer so this is very relevant. Tens of billions of costs spent on fertilizer can be reduced by using biochar, especially since the biochar comes from its own waste so that it will automatically become a solution for biomass waste management. Including biopesticides and liquid organic fertilizers can also be produced from the pyrolysis process. Carbon credit is the next business potential. This is because the application of biochar to the soil for agriculture or plantations is an effort for carbon sequestration / carbon sink.

The benefits that can be obtained from this biochar carbon credit are also large, even globally biochar carbon credit ranks first or more than 90% in Carbon Dioxide Removal (CDR) recorded in cdr.fyi. However, there are indeed many large biochar producers who do not sell their carbon credits because of the methodological requirements of standard carbon companies such as Puro Earth and Verra, and these biochar producers are comfortable with their biochar sales business, especially since these producers have existed (established) since before carbon credits were available for biochar.    

Stationary Auger : Industrial Pyrolysis for Indonesia and SE Asia

Global biochar production in 2023 is estimated to reach 350 thousand tons or equivalent to 600,000 carbon credits and is expected to continue to increase. From an economic perspective, revenues from biochar producers, distributors, value-added producers and equipment manufacturers exceeded $600 million in 2023, with a CAGR of 97% between 2021 and 2023. Revenues are projected to grow to nearly $3.3 billion in 2025. The existence of carbon credits is the second largest motivation for biochar production. With the existence of carbon credits, there has been a significant increase in biochar production from before. In 2023, this biochar carbon credit contributed the largest amount, namely 90% of carbon removal in the voluntary carbon market according to data from cdr.fyi.

And even biochar production where the income from direct sales of biochar is not that big or in other words they rely on income from biochar production then it is still a profitable business. As a tropical country, Indonesia can be said to be a biomass heaven both from agricultural / plantation biomass or forestry. If the biomass is converted into biochar then the production will be very large as well as the carbon credit. Direct sales of biochar (physical biochar) can also be done well because there are so many sub-optimal lands that can be repaired or upgraded using biochar, such as dry lands, critical lands, post-mining lands and so on, which amount to tens or even hundreds of millions of hectares.

Nearly 80% of biochar producers in 2023 will fall into the medium, large, and very large categories

The selection of production equipment that can produce certified biochar so that it can get carbon credit is important besides maximizing production capacity, it requires adequate production equipment. Stationary auger pyrolysis equipment is the right choice to meet the above requirements. In addition to producing biochar as the main product, by-products such as excess heat, biooil and syngas are additional benefits of the pyrolysis process with the stationary auger. The utilization and monetization of these by-products are an increasing driving force for biochar production with the stationary auger. Currently, there are still many biochar producers who do not have certification or standards for carbon credit, this also makes them unable to get income from carbon credit or just business as usual with biochar sales. Of course, this is not attractive to companies that will produce large-capacity biochar.

But why is biochar production in Indonesia and Southeast Asia still very small and not many people even know about biochar? This is related to low awareness of climate, sustainability and the environment and more specifically to biochar. Biochar as a solution to improve soil fertility so that productivity increases (both agricultural/plantation crops and forestry) as well as a climate solution with carbon sequestration. But with the high problem of climate awareness, sustainability and the environment, especially with the economic driving force in the form of carbon credits, it seems that the story will be different in the coming years. But there are indeed reasons related to the low participation of biochar producers in the carbon market, namely the costs and difficulties in obtaining certificates to sell carbon credits, as well as the costs of participating in carbon marketplaces. But with the large production capacity of industrial capacity with stationary auger equipment, the costs and difficulties in obtaining carbon credits will be commensurate with the benefits obtained.   

If We Don’t Cut Emissions, Creating Carbon Sinks is Irrelevant

The concentration of CO2 in the atmosphere is already high so it must be reduced to save the earth. Efforts to reduce the concentration of CO2 in the atmosphere apparently cannot simply absorb CO2 from the atmosphere (carbon capture and storage). Maximizing the absorption of atmospheric CO2 but on the other hand CO2 emissions continue to increase, it will be very difficult (read: impossible) to reduce the concentration of CO2 in the atmosphere, let alone to a certain target agreed upon by the global community. So what makes sense is that CO2 emissions are not increased again so that the concentration does not increase further and existing CO2 is reduced to a certain level as targeted.

In practice, the production of wood chips and wood pellets as carbon neutral renewable fuels will complement each other with biochar. Wood chips and wood pellets do not add CO2 emissions and biochar absorbs CO2 as a carbon sink (carbon sequestration) or carbon negative. The application of biochar as part of carbon capture and storage (CCS) is currently developing the fastest compared to other CO2 reduction efforts (CDR / Carbon Dioxide Removal). Biochar leads in CDR credits in the voluntary carbon market (VCM), namely with more than 90% globally in 2023 as stated in the cdr.fyi database. From this data, it is estimated that at least 350 thousand tons of biochar have been produced globally in 2023 with an estimated 600,000 units or more of CDR credits (Carbon Credit).

And as in Europe, namely in 2023 there are a total of 48 new biochar plants, installed and operating, although 7 plants are closed, but a total of 41 biochar plants or an estimated total of 171 biochar plants are operating. And in 2024 there are an estimated 51 new biochar plants in Europe or in 2024 the total number of biochar plants is estimated to grow to more than 220 units. In terms of biochar volume, there is an estimated increase of 75,000 tons in 2023 and in 2024 the increase in production to 115,000 tons. Electricity production with 100% biomass fuel and equipped with carbon capture and storage (CCS) devices will also absorb CO2 or carbon negative, but this method is expensive and slow to develop. While biomass and coal cofiring because the cofiring ratio is small, efforts to reduce CO2 emissions are not too significant but cofiring is indeed the easiest entry point for using renewable energy in , especially in the energy or power generation sector (coal power plants). And in the end, creating a carbon sink, but the emission source is not reduced (cut), then it is the same as a lie or an irrelevant effort.